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Renewable route to rapid manufacturing

ā€˜Smartā€™ chemistry allows recycling of networked rubbery materials

Two green oak leaves with other matter in two circles above them. To the right, a yellow blob. To the left, a brown material inside a bowl.
Heat can activate chemistry that releases linkages between a rubbery polymer and the fibers that reinforce it for rapid manufacturing via injection molding. Credit: Sargun Rohewal, Amit Naskar and Sherry Razo/ORNL, U.S. Dept. of Energy

91°µĶų scientists ingeniously created a sustainable, soft material by combining rubber with woody reinforcements and incorporating ā€œsmartā€ linkages between the components that . The smart linkages allow heat to unlock the structure, enabling the material to flow for rapid circular manufacturing, which essentially recycles materials back into the economy instead of discarding them.

ā€œWe developed a ā€˜smartā€™ polymer using 100% bio-based feedstocks in a solvent-free reactive process,ā€ said Sargun Rohewal, a graduate student at the University of Tennessee-Oak Ridge Innovation Instituteā€™s Bredesen Center who works with Amit Naskar, leader of ORNLā€™s Carbon and Composites group. ā€œUnlike nonrecyclable conventional elastomers, ORNLā€™s material ā€“ when heated above 250 degrees Fahrenheit ā€“ swiftly transitions to a reformable material that can be injected into molds or 3D printed.ā€

Next, the team will study how to tailor these recyclable elastomers for their enhanced mechanical performance and increased heat resistance. ā€œThat knowledge would allow diverse fiber-reinforced composite products, their welding and 3D printing,ā€ Naskar said. ā€“ Dawn Levy