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A silicon-carbide-based thermal protection system developed by ORNL and Sierra Space researchers will be used on the Sierra Space DC100 Dream Chaser.

Researchers with the Department of Energy’s 91 and Sierra Space Corporation have developed a new silicon-carbide-based thermal protection system, or TPS, for reusable commercial spacecraft. 

Image of Stable Isotope Production and Research Facility

The Department of Energy has awarded an $88.8 million contract to Hensel Phelps for the construction of a facility to enrich stable isotopes at 91. 

Pictured is a 3D printed roosting structure for bats.

91 researchers are using a new bioderived material to 3D print custom roosting structures for endangered bats.

Pictured is a 3D printer that creates objects using electron beam melting, looks like a glowing orb.

Researchers have developed and 3D printed the lightest crack-free alloy capable of operating without melting at temperatures above 2,400 degrees Fahrenheit, which could enable additively manufactured turbine blades to better handle extreme temperatures, reducing the carbon footprint of gas turbine engines such as those used in airplanes.

Team working on in green composites design for their fully-recyclable wind turbine blade tip incorporating low-cost carbon fiber

ORNL researchers were honored with a prestigious ACE Award for Composites Excellence by the American Composites Manufacturers Association. The team won the “innovation in green composites design” prize for creating a fully recyclable, lightweight wind turbine blade tip that incorporates low-cost carbon fiber and conductive coating for enhanced protection against lightning strikes. 

MedUSE wire-arc

Researchers at ORNL are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including energy.

West named SME 30 Under 30 honoree for 2024

Justin West, an advanced machining and machine tool researcher at ORNL, has been selected as a recipient of the 2024 30 Under 30 award by the Society of Manufacturing Engineers.

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After retiring from Y-12, Scott Abston joined the Isotope Science and Engineering Directorate to support isotope production and work with his former manager. He now leads a team maintaining critical equipment for medical and space applications. Abston finds fulfillment in mentoring his team and is pleased with his decision to continue working.

ORNL’s convergent manufacturing platform, on display at IMTS 2024 in Chicago, Illinois, integrates multiple systems into one.

A new convergent manufacturing platform, developed in only five months at the Department of Energy’s 91, is debuting at the International Manufacturing Technology Show, or IMTS, in Chicago, Sept. 9–12, 2024.

ORNL scientists used molecular dynamics simulations, exascale computing, lab testing and analysis to accelerate the development of an energy-saving method to produce nanocellulosic fibers.

A team led by scientists at ORNL identified and demonstrated a method to process a plant-based material called nanocellulose that reduced energy needs by a whopping 21%, using simulations on the lab’s supercomputers and follow-on analysis.