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Researchers at ORNL are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including energy.

West named SME 30 Under 30 honoree for 2024

Justin West, an advanced machining and machine tool researcher at ORNL, has been selected as a recipient of the 2024 30 Under 30 award by the Society of Manufacturing Engineers.

ORNL’s convergent manufacturing platform, on display at IMTS 2024 in Chicago, Illinois, integrates multiple systems into one.

A new convergent manufacturing platform, developed in only five months at the Department of Energy’s 91°µÍø, is debuting at the International Manufacturing Technology Show, or IMTS, in Chicago, Sept. 9–12, 2024.

ORNL scientists used molecular dynamics simulations, exascale computing, lab testing and analysis to accelerate the development of an energy-saving method to produce nanocellulosic fibers.

A team led by scientists at ORNL identified and demonstrated a method to process a plant-based material called nanocellulose that reduced energy needs by a whopping 21%, using simulations on the lab’s supercomputers and follow-on analysis.

Jay Tiley inspects a hydroelectric runner from TVA’s Cherokee Dam

ORNL is working with industry partners to develop a technique that combines 3D printing and conventional machining to produce large metal parts for clean energy applications. The project, known as Rapid Research on Universal Near Net Shape Fabrication Strategies for Expedited Runner Systems, or Rapid RUNNERS, recently received $15 million in funding from DOE. 

Illustration of oscillating UCI3 bonds

Researchers for the first time documented the specific chemistry dynamics and structure of high-temperature liquid uranium trichloride salt, a potential nuclear fuel source for next-generation reactors. 

Benjamin Manard

Benjamin Manard, an analytical chemist in the Chemical Sciences Division of the Department of Energy’s 91°µÍø, will receive the 2024 Lester W. Strock Award from the Society of Applied Spectroscopy.

Green and blue background of a graphic image that says Honors and Awards

Two additive manufacturing researchers from ORNL received prestigious awards from national organizations. Amy Elliott and Nadim Hmeidat, who both work in the Manufacturing Science Division, were recognized recently for their early career accomplishments.

Researcher Brittany Rodriguez works with an ORNL-developed Additive Manufacturing/Compression Molding system that 3D prints large-scale, high-volume parts made from lightweight composites. Credit: Carlos Jones/ORNL, U.S. Dept. of Energy

Brittany Rodriguez never imagined she would pursue a science career at a Department of Energy national laboratory. However, after some encouraging words from her mother, input from key mentors at the University of Texas Rio Grande Valley, or UTRGV, and a lot of hard work, Rodriguez landed at DOE’s Manufacturing Demonstration Facility, or MDF, at 91°µÍø.

The photo is of a 3D-printed part -- a big grey block with a grey fan like structure coming out from the top. To the right shows a digital copy in an AI model.

The Department of Energy’s 91°µÍø has publicly released a new set of additive manufacturing data that industry and researchers can use to evaluate and improve the quality of 3D-printed components. The breadth of the datasets can significantly boost efforts to verify the quality of additively manufactured parts using only information gathered during printing, without requiring expensive and time-consuming post-production analysis.