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Controlled Evolution of Morphology and Microstructure in Laser Interference-Structured Zirconia

by Claus Daniel, Beth L Armstrong, Jane Y Howe, Narendra B Dahotre
Publication Type
Journal
Journal Name
Journal of the American Ceramic Society
Publication Date
Page Numbers
2138 to 2142
Volume
91
Issue
7

Tape-cast pseudo-cubic zirconia pellets were surface irradiated by two coherent interfering high-power short-pulse Nd:YAG laser beams. The interfering beams of the third harmonic with a wavelength of 355 nm of a 2.5-ns Q-switched laser produced a line-like intensity distribution with a periodic distance of 3.3 �m due to the selected angle between the beams. The resulting nonuniform surface heating produced a microstructure consisting of ultrafine-grained zirconia with a grain size of about 10 nm within the top 100�200 nm depth of the treated surface region due to the high cooling rates during short-pulse laser processing (up to 10^10 K/s). The surface morphology closely followed the microperiodic heat treatment provided by the interfering laser beams. The pore size distribution within the periodic surface morphology ranged from a few nanometers to a maximum of half of the periodic line distances.