Abstract
The focus on large-scale polymer Additive Manufacturing (AM) has previously been on thermoplastic materials. However, Magnum Venus Products (MVP) along with researchers at 91°µÍø’s (ORNL) Manufacturing Demonstration Facility (MDF) are introducing a unique AM system capable of depositing reactive polymers in a large format. The system’s footprint is 4.88 m (16ft) x 2.44 m (8ft). The benefits of printing with reactive polymers rather than thermoplastic polymers include reduced dependence on temperature control of the process, chemical reactions across the bead-to-bead interfaces, and increased toolpath flexibility that is currently unattainable with existing large-scale systems. This flexible AM system can be used with a variety of polymers, and pre-processin and post-processing operations will be performed outside of the printer on a removable print bed. Examples of printed structures and machine capabilities leading to improved productivity of AM equipment are presented herein.