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Simultaneously Improving Process Efficiency and Mechanical Properties in Aluminum Alloys with Applied Magnetic Fields

by Michael S Kesler, Michael J Thompson, David Weiss, Michele Manuel
Publication Type
Conference Paper
Book Title
Light Metals 2025
Publication Date
Page Numbers
246 to 251
Publisher Location
Cham, Switzerland
Conference Name
TMS 2025: TMS Annual Meeting & Exhibition
Conference Location
Las Vegas, Nevada, United States of America
Conference Sponsor
TMS
Conference Date
-

In the aluminum heat treatment sector, large resistive batch furnaces are used for many heat treatment processes and are generally always running, operating at approximately 20–30% efficiency. The primary avenue for energy savings lies in shortening heat treatment times, which can be 24+ hours for solutionizing (450–625 °C) and aging treatments (150–250 ℃), depending on the alloy and specification requirements. The application of high magnetic fields (<9 T) has shown to significantly reduce aluminum alloy heat treatment times, while achieving enhanced mechanical properties. Here, we explore the effects of thermomagnetic processing on the heat treatment response of a commercial aluminum alloy A390.1. Heat treatment times were reduced by >80%, while achieving ~10% improvement in microhardness, and these improvements persisted after longer thermal exposures simulating use. The microstructural evolution and resulting properties will be discussed.