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Technology

In-situ Solid State Electrolyte Formation

Invention Reference Number

202405723
Golden electric contacts of circuit board or battery. Image from Envato

This invention introduces a method for forming a solid-state electrolyte (SSE) directly in situ during battery assembly. The approach eliminates the need for separate electrolyte salts and achieves a robust interface between battery components in a single step. By integrating the SSE into the manufacturing process, this innovation reduces costs, simplifies fabrication, and enhances battery safety and performance.

Description

The process involves introducing a pre-lithiated anode into a solvent containing a polymerizable component. This component instantaneously polymerizes upon contact with the anode, forming a thin, uniform SSE layer that provides optimal interfacial contact. The SSE is highly organic, enabling better compatibility with electrode materials and improving manufacturing properties compared to conventional inorganic SSEs.

Benefits

  • Cost-effective production: Simplifies the manufacturing process and reduces material costs by eliminating the use of electrolyte salts
  • Enhanced interface quality: Ensures superior contact between the anode and SSE, improving battery performance and reliability
  • Scalability: Enables efficient large-scale production with fewer steps and reduced energy requirements
  • Improved safety: Removes liquid electrolytes, reducing risks of leakage, flammability, and combustion

Applications and Industries

  • Electric vehicles: Enhancing battery performance and safety for EV applications
  • Consumer electronics: Improving battery safety and longevity in portable devices
  • Fuel cells: Providing advanced materials for alternative energy systems
  • Renewable energy: Supporting efficient storage for wind, solar, and grid energy systems

Contact

To learn more about this technology, email partnerships@ornl.gov or call 865-574-1051